Automate Your Pump & Trigger Capping Without the Rotary Price Tag

Automatically align the stem, place the cap, and torque to spec — all in one motion. Servo-controlled precision, built-in quality rejection, and single-operator efficiency at up to 50 BPM. Engineered and supported in the USA.

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See How It Works

Hand-Capping Pumps and Sprayers Is Costing You More Than You Think

Most mid-size lines still rely on 3–4 operators to manually orient the dip tube, insert the pump into the bottle, and hand-torque each cap. The result? Inconsistent seals, high labor costs, and a bottleneck that limits how fast you can grow.

Manual Stem Placement Is the Bottleneck

Pump and trigger caps have a dip tube that needs to be oriented and inserted into every bottle by hand. That step alone forces you to staff multiple operators and caps your speed at whatever pace they can work.

Labor-Heavy Lines

You're paying 3–4 operators to do what one person and a machine could handle. That's $4,000+ per month in unnecessary labor on a single line.

Rotary Systems Are Overkill

Full rotary cappers cost $600K+ and take 6–12 months to deliver. For mid-speed lines running pumps and triggers, that's overbuying by a factor of ten.

The VersaKap does what used to require multiple operators in a single automated motion: it orients the pump or trigger stem, aligns it with the bottle, lowers the cap into position, and applies servo-controlled torque to your exact specifications.

An onboard quality system measures applied torque on every single cap and automatically rejects failures. The dip tube placement that used to be your biggest manual bottleneck? It's fully automated.

Stem Alignment. Cap Placement. Torque. All Automated.

50

Bottles per minute

1

Operator required

⅓

The cost of rotary

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Three Steps to a Faster, Leaner Capping Line

Getting from hand-capping to automated precision doesn't have to be complicated.

1

Tell Us About Your Line

Share your cap types, bottle specs, and speed requirements. We'll design a configuration matched to your exact production needs.

2

We Build and Test Your Machine

Every VersaKap is built to order with a custom vibratory bowl matched to your specific caps. We run your actual caps and bottles before it ships.

3

Install, Train, and Run

Your machine integrates into your existing conveyor line. We provide training, remote support, and a 3-year parts guarantee so you're covered from day one.

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Technical Specifications

    Speed
    Up to 25–50 BPM (depending on container & cap style)
  
    Stem Alignment
    Automatic dip tube orientation & placement via rotary-linear actuator
  
    Cap Types
    Pump sprayers, trigger sprayers, specialty caps
  
    Torque Control
    Servo-controlled rotary-linear actuator, programmable via HMI
  
    Quality System
    Real-time torque feedback with automatic reject
  
    Cap Feeding
    Custom vibratory bowl feeder & guided chute
  
    Frame
    Stainless steel compact base, fully enclosed with lockouts
  
    Conveyor
    Integrated with machine, single HMI control
  
    Footprint
    Compact — designed for SMB and co-packer facilities
  
    Construction
    Stainless steel & industrial components for washdown environments
  
    Origin
    Engineered & supported in the USA — Winder, Georgia

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Ready to Automate Your Pump & Trigger Line?

Tell us about your bottles, caps, and speed targets. We'll come back with a custom VersaKap configuration, line layout, and quote.