How To Maintain an Automatic Bottle Capping Machine: A Guide for SureKap Customers

Maintaining your automatic bottle capping machine is essential for ensuring optimal productivity, reducing downtime, and prolonging the life of your equipment. At SureKap, we understand the importance of reliable, durable machinery and take pride in providing automated capping solutions backed by American-made quality and exceptional customer support. Here’s a comprehensive guide to maintaining your SureKap capping machines to keep your production lines running smoothly.

1. Daily Maintenance Checks

Regular daily checks are crucial to avoid unexpected failures. Here are key tasks to include in your daily routine:

  • Visual Inspection: Check for loose caps, misaligned bottles, or debris obstructing the line.
  • Lubrication: Ensure that all moving parts, such as the cap chute and spindles, are well-lubricated for smooth operation.
  • Tighten Components: Inspect and tighten any loose bolts or connections to prevent vibrations that can cause misalignment.

Our automated bottle capping machines, such as the SK6000-BF6 Fully Automatic Capper, are designed for durability, but daily inspections help maintain peak performance.

2. Weekly Maintenance Routine

Teams should conduct thorough weekly inspections to identify potential issues early.

  • Check Belts and Gripper Belt Assemblies: Ensure the belts are free from wear or cracks and that gripper belt assemblies function properly.
  • Clean Sensors: Dirt or residue buildup on sensors can affect machine performance. Use a soft cloth and appropriate cleaner.
  • Calibrate Torque Settings: Proper torque ensures a secure seal. Verify torque settings and recalibrate if necessary.

Our field and on-site training services can guide you through proper calibration procedures ​if you encounter issues.

3. Monthly Deep Cleaning and Calibration

Monthly maintenance helps ensure your machine is performing at full capacity.

  • Full Machine Cleaning: Shut down and clean all machine parts thoroughly, removing any product residue.
  • Inspect Electrical Connections: Check wiring and connections for wear or corrosion.
  • Recalibrate and Test: Perform a complete recalibration and test the machine with sample bottles to ensure consistency.

SureKap’s team offers technical support and consultation services to assist with monthly maintenance tasks and troubleshooting​.

4. Replacing Wear Parts

Even with diligent maintenance, certain parts are subject to wear and need periodic replacement. Common parts include:

  • Gripper Belts: These belts secure bottles while carrying them through the machine, prevent rotation during cap tightening, and wear down over time.
  • Spindle Wheels: Replace worn spindle wheels to maintain consistent cap application torque.
  • Cap Chutes: Inspect the cap chute for misalignment or damage.

We design our machines for easy part replacement, and SureKap stocks a full range of replacement parts to minimize downtime​.

5. Minimize Downtime With SureKap Support

At SureKap, we prioritize helping you keep your production line efficient and reliable. We offer:

  • Three-Year Warranty on select machines​.
  • Responsive Customer Support: Our technical team is ready to assist with troubleshooting and maintenance needs​.
  • Field Training: Hands-on training to ensure your staff can handle maintenance confidently​.

Need Assistance?

If you need help with maintenance or have questions about your SureKap machine, speak with a capping expert today. We’re here to ensure your operations stay efficient and productive.

 

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